Do Magnets Lose Strength Over Time

5th of 10 Magnetic Separator Myths

It is a question we frequently get asked:  When will the Magnetic Separator start losing its magnetic strength?  In normal operating conditions, a magnetic separator will not lose any magnetic strength.  However, there are occasions when other factors do affect the magnetic strength.  Such instances include:

  1. The use of bonded Rare Earth Magnets. These are lower in cost to manufacture and therefore cheaper to purchase.  They are supplied by many companies, stating that the magnets are ‘Rare Earth’.  However, as the magnet is only bonded (i.e. bonded together using a resin) it is not as strong or stable as being sintered.  ‘Ceramic’ Rare Earth Magnets, that have been produced using heat, are more stable and are what Bunting and other reputable magnetic separator suppliers use in their magnetic separators.  Bonded Magnets are ideal for many other applications;
  2. Physical damage. If a Magnetic Separator is dropped or hit, then this can result in the magnets inside breaking and this will affect the magnetic power.  Such damage often occurs when a Magnetic Separator is being cleaned.  Unknowingly, the Magnetic Separator is returned to the process line with the operator totally unaware that the magnetic separation capabilities have been seriously compromised.  Regular checks on the magnetic strength of the Magnetic Separators is recommended as part of an annual review and audit;
  3. Exposure to heat. When Rare Earth Magnets are exposed to heat over 80°C, there is a reduction in the magnetic strength.  When the temperature reduces, the magnetic field can recover.  However, if the temperature is very high then the magnetic strength will never recover back to the original state.  Typically Magnetic Separators are exposed to high temperatures if a process line is being cleaned using steam.  There are special Rare Earth Magnetic materials that are specially produced for high temperature applications, with Samarium-Cobalt being used in extreme circumstances;

Understanding the ability of a Magnetic Separator to hold its magnetic strength will help during the purchasing and maintenance processes.  Our Sales Team can provide help and assistance on:

Phone: +44 (0) 1442 875081
Email: sales@buntingeurope.com
Via the website

 

Other Magnetic Myths reviewed in this series include:

bunting-ffs-magnet-with-stainless-steel-washer-and-wingnut-0086

 

6 thoughts on “Do Magnets Lose Strength Over Time

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