A Rejuvenated RWM Exhibition

Busy Stand for Bunting Magnetics at RWM

At this year’s rejuvenated RWM Exhibition (NEC, Birmingham, 12th – 13th September), the Bunting Magnetics and Master Magnets stand proved to be a great success.  Being positioned in a prime stand in front of the entrance, and with working metal separators on the stand, visitors were drawn to see the latest developments in magnetic separation technology.

RWM 2018 Exhibition
Stainless Steel Magnetic Separator in action

In January 2018, Prysm Group announced that they had taken on the flagging RWM exhibition.  Attendance of the RWM exhibition in 2017 had been poor and many exhibitors had lost faith with the event.

At an event in the Google headquarters in London, RWM exhibition manager Nick Woore announced their intention to inject new life into the show.  The plans sounded positive, although there was still a great deal of doubt from many exhibitors.  In fact, in 2018 the number of exhibitors were lower than in 2017, but visitors numbers were higher.

“It was great to see people queuing outside the entrance on the first morning of the exhibition,” said Dave Hills, Bunting’s Head of Sales.  “As soon as the doors opened, our stand was full of visitors.”

Bunting had two operating production-sized metal separators on the stand:

Dave Hills also gave two presentations on ‘Stainless Steel Separation in Modern Day Recycling’.

RWM 2018 Exhibition

“Being able to show visitors the separation capabilities of the equipment was vitally important,” explained Hills.  “This made it easier to relate to their metal separation requirements.  Following the exhibition we will be conducting tests at our Master Magnets Redditch laboratory, where we can confirm the separation capabilities.  It is going to be a busy few months.”

Hills also explained the importance of a successful RWM.  “Recycling and good waste management is no longer an option but a necessity and it is essential that there is a UK based trade event.  We are looking forward to hearing how the organisers plan to further develop RWM for 2019.”

More photographs from the RWM exhibition can be seen on our Flickr photograph album.

For further information metal separation equipment designed for removing metal from plastic waste and in other recycling applications, please visit our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Photographs taken by Paul Fears Photography

Other Plastic Waste & Recycling Articles

RWM 2018 Exhibition

 

3 Facts About Plastic Packaging Waste

Latest 2016 Waste Recycling DEFRA Data

The UK’s largest recycling exhibition, RWM, takes place on the 12th and 13th September 2018 (NEC, Birmingham, UK).  Leading up to the show, we wanted to review three key facts relating to the latest DEFRA data (from 2016) on plastic packaging waste (published in February 2018).

Waste Drinks Containers-9048

The Amount of Plastic Packaging Waste

UK households generated 1,015,000 tonnes of plastic packaging waste in 2016.  This is actually 12% lower than in 2012, although the amount has been relatively stagnant since 2103.  In 2016, 20% of all packaging waste was plastic (by weight), although this percentage would be far higher if measured by volume due to the low bulk density of the material.

A Rising Recycling Rate

45% of plastic packaging was recycled or recovered in 2016 compared with 25% in 2012.  The 2016 figure is higher than the EU target of 22.5%.  Since the beginning of 2018, the UK Government has set a new recycling and recoverable target of 57% by 2020.  This means that new strategies are needed to raise the rate by 12% in just four years.

Plastic Packaging Recycling Rates

However, there remains a question about what to do with the plastic once it has been recovered.  The UK still exports a large proportion of its waste, but this is still classed as being ‘recovered’ and is included in the 45%.  Since China closed their doors to waste, plastic waste has being shipped to countries around the world, including Malaysia, Thailand and Vietnam.  This is not a sustainable solution, but it not reported in the statistics.  An increasing amount of plastic waste is expected to remain in the UK and it is unclear how it will be managed.

Plastics Recycling Plants

It is widely accepted that there are not enough plastic recycling plants in the UK.  In the past, it has been difficult to economically operate a plant with high costs associated with equipment investment and site difficulties due to the flammable nature of plastic waste.

Bunting Magnetics Drawer Magnets at Ecovyn
FF Drawer Filter Magnets (supplied by Bunting Magnetics Europe Ltd) removing metal from plastic waste to enable recycling

One successful plant is located near Wrexham in North Wales where EcoVyn process 1,000 tonnes per month of good quality plastic waste.  EcoVyn installed several Drawer Filter Magnets to remove ferrous metal contamination from the granulated plastic.

The Future

There has been a huge change in the public perception of plastic waste since the showing of the BBC series Blue Planet II in 2017.  This has forced politicians to start taking action and it will be interesting to see the level of political and governmental engagement at the RWM exhibition.

For further information on metal separation equipment designed for removing metal from plastic waste and in other recycling applications, please visit our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Other Plastic Waste & Recycling Articles

RWM Becomes Metal Separation Test Centre

Interactive Stand 5Q11 at RWM

Visitor interaction is the theme of the Bunting stand at this year’s RWM (12-13 September, 2018, NEC, Birmingham, UK).  With their stand (5Q11) in prime-position opposite the entrance to the show, Bunting will invite visitors to take a lump of non-ferrous metal or stainless steel, place it on the belt of the metal separator, and witness separation.

Bunting Magnetics Europe at RWM16
The separation of stainless steel on a magnetic separator

“We wanted to do something different this year,” explained Dave Hills, Bunting’s Head of Sales.  “Visitor interaction is so important and we want people to handle the metal and then see what happens when they place it on the belt of the metal separation system.”

Operating on the stand at RWM will be a production-sized Eddy Current Separator and Stainless Steel Magnetic Separator, and demonstration-sized model of the popular Permanent Overband Magnet.

On the Stainless Steel Magnetic Separator, visitors will be able to separate several different materials.  These include large lumps of fragmented stainless steel, from secondary metal recycling plants, and printed circuit boards (PCBs) from electronic recycling operations.

The Stainless Steel Magnetic Separator uses a patented high strength magnetic roll that generates enough attractive power to separate even the weakest magnetic materials.  When passing through a shredder, the edges of stainless steel become weakly magnetic and this enables the effective separation.  Also, PCBs have small components that are weakly magnetic and these are attracted by the strong magnetic field and separated from non-magnetic materials.

Dave Hills will be speaking about the Stainless Steel Magnetic Separator in the Alternative Fuels Theatre on Wednesday 12th (12:30-13:00) and Thursday 13th (11:45-12:15).

Eddy Current Separators are a common feature at the RWM exhibition.  The Master Magnets design focuses on maximising non-ferrous metal separation whilst maintaining product purity levels.  The ability to produce the optimum separation of non-ferrous metals is dictated by the design of the high speed rotating magnetic rotor and visitors will be able to place non-ferrous metals on the separator and witness the dramatic and violent separation.

Bunting Master Magnets at RWM17
Non ferrous metals being separated on the Eddy Current Separator

As the Permanent Overband Magnet is one of the most commonly used magnetic separators in the recycling and waste industry, it was important to have a model on show.  Hundreds of Permanent Overband Magnets are built at the Redditch manufacturing facility each year and they can be seen on many pre-sorted refuse operations recovering steel cans and mobile plant such as crushers and screens.

“Participating in a demonstration is different to simply watching,” explained Hills.  “Visitors to the stand can choose the item they want to separate and then see what happens on the metal separator.”

For further information metal separation equipment designed for removing metal from plastic waste and in other recycling applications, please visit our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Photographs taken by Paul Fears Photography

Other Plastic Waste & Recycling Articles

Metal Recovery Focus at CARS 18

Metal Recovery Equipment on Show at CARS Exhibition

At the CARS 2018 exhibition (11-12 July 2018, NAEC, Stoneleigh, UK), the focus on stand M6 will be on maximising the recovery of metal whilst also maintaining purity levels.

The Complete Auto Recycling Show (CARS) is Europe’s premier event for auto recyclers and material processors. It is the only event of its kind, drawing over 1,200 attendees from across the globe in 2016.

Unlike traditional trade shows, visitors get the chance to experience not only the indoor exhibitions, but to see working line demonstrations, participate in offsite tours, visit the Skills Lab and access the Conference Theatre – all included within the free ticket.

Master Magnets, the recycling focused division of Bunting Magnetics Europe Ltd, will be demonstrating the separation and recovery of non-ferrous metals and stainless steel on stand M6.

“Our focus is on recovering as much metal as possible in a high value grade,” explained Dave Hills, Bunting and Master Magnets Head of Sales.  “There is always a balance between recovery and purity and the best results often come from several stages of separation.”

Master Magnets has a complete range of metal separation equipment for every stage of metal recovery.

Ferrous Metal Separation

drum_magnet_installation

The primary metal separation stage in any recycling plant focused on ferrous metals.  Large Drum Magnets, specifically designed for the arduous environment, are commonly used along with smaller Drum Magnets and Pulley Magnets.

Non Ferrous Metal Recovery

Eddy Current

Eddy Current Separator designs have been perfected to enable the recovery of even the smallest non-ferrous metals.  Two rotor configurations (ie concentric or eccentric) are available to suit the specific application.  Recent developments include a precise splitter positioning system to maximise recovery and purity.

Stainless Steel Separation

Gershow-System_4336-300x225

Stainless Steel Magnetic Separators are a relatively new addition to the metal separation range of equipment that has been extremely popular in USA secondary metal processing plants.  There are two variations available:

HISC (High Intensity Separation Conveyor) – This enables the magnetic separation of small and mid-sized stainless steel – 10mm to 40mm (½” to 1½”) – and for wire-cleaning applications.

SSSC (Stainless Steel Separation Conveyor) – With a patent magnetic circuit design of high-intensity neodymium magnets, the SSSC can remove up to 94% of irregular shaped stainless steel – up to 125mm (5”) in size – from auto shredding or wire chopping stream.

On stand M6 at the CARS exhibition there will be demonstrations of both non-ferrous metal recovery on an Eddy Current Separator and Stainless Steel separation.

For further information on Bunting Magnetics and Master Magnets and our range of metal separation equipment designed for the metal recycling, please visit our websites or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Metal Separation MOT at WASTE 18

A Free Review of Magnetic Separators and Eddy Current Separators

At this week’s WASTE’18 Expo (Thursday, 5th July 2018, Warwickshire Event Centre, Leamington Spa, UK), on stand A Bunting Magnetics and Master Magnets are offering a free Metal Separation MOT.

The Metal Separation MOT involves a site visit to review the positioning, set-up, strength, and separation performance of Magnetic Separators and Eddy Current Separators.

Over time, it is not unusual to find that the positioning and set-up of metal separation equipment has been changed.  This may have occurred during a maintenance period or during a break down, or there could have been a change in the plant layout.  Assessing the installation as an external auditor enables a review with a fresh pair of eyes.  At the end of the MOT, a report is prepared and submitted and this can form part of a company’s quality management.

For further information, please see us on stand A at the WASTE’18 expo.

At the show, Bunting and Master Magnets will be exhibiting and demonstrating the Stainless Steel Magnetic Separator and the Mastermag Eddy Current Separator.

Separating Stainless Steel

Bunting Master Magnets at RWM17

The successful recovery or extraction of stainless steel from mixed non-ferrous metals (eg WEEE) or non-metallic materials (eg plastic waste) has been an issue for many recycling companies.  The Stainless Steel Magnetic Separator has been designed with an ultra strong magnetic circuit to attract and deflect the weakly magnetic metal.  Stainless Steel becomes weakly magnetic, usually on the edges, when passing through a shredder or granulator.  Demonstrations on stand A at WASTE’18 will show stainless steel being separated.

Separating Non Ferrous Metals

MasterMagnets_ECS-0634

Maximising the recovery of non-ferrous metals, such as aluminium and copper, increases financial return whilst also reduces the amount of material passing to landfill.  On the stand, there will be demonstrations to show how effective the Mastermag Eddy Current Separator is in the high yield and high purity separation of small and large non-ferrous metals.

With the global focus on waste management and recycling, especially with regards to plastic waste, this year’s WASTE’18 is expected to be busier than ever.

To register for WASTE’18 go to Free Visitor Registration.

For further information on Bunting Magnetics and Master Magnets and our range of metal separation equipment designed for the waste and recycling sector, please visit our websites or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Hillhead Attracts Bunting Europe

Bunting Europe Exhibit at Hillhead for the First Time

Magnetic Separators and Metal Detectors for the quarrying, mining and recycling industry will be on show on stand C9 at this year’s Hillhead exhibition (Hillhead Quarry, Buxton, 26-28 June 2018).

Bunting Master Magnets at RWM17

The joint Bunting Europe and Master Magnets stand will feature Permanent Overband Magnets (self and manual clean designs) and two different types of Metal Detector (the TN77 and QTA).

“Hillhead has always been a really important exhibition for Master Magnets,” said Dave Hills, Bunting’s Head of Sales.  “The Master Magnets Overband Magnets and Metal Detection Ltd range of detectors are widely regarded as industry standards for both quarrying and recycling.”

Held in a limestone quarry in the heart of the Derbyshire countryside, Hillhead is the largest exhibition of its kind anywhere in the world. Continually adapting, it provides a spectacular and unique setting for exhibitors and visitors alike to do business amongst live working demonstrations and static displays.

aggregate-industries-tn77-e1528271468785.jpg

Many quarries use the combination of a Permanent Overband Magnet and Metal Detector to protect processing equipment such as screens, crushers and conveyor belts.  The Overband Magnet removes any magnetic tramp metal leaving the Metal Detector to identify non-magnetic metal parts such as manganese steel digger teeth.

“The recycling of construction waste continues to grow in importance and features strongly at Hillhead,” said Dave.  “With equipment such as the Mastertrax Mobile Eddy Current Separator, we have practical solutions for removing ferrous and non-ferrous metals.”

May through to July is a very busy exhibition period for Bunting Europe and Master Magnets.  Hillhead is just over one month after the very successful IFAT waste and recycling show in Germany and is followed by the Waste ’18 exhibition (Warwickshire Exhibition Centre, 5 July) and CARS (NAEC Stoneleigh, 11-12 July).

“Exhibiting at these events is so important,” explained Dave.  “We meet both existing and potentially new clients and can also show them what our equipment can do.”

For further information on the Magnetic Separation and Metal Detection equipment on display at Hillhead, please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

Master Magnets Mobile Eddy Current Separator (1200)

Metal Separation Demos Ignite Interest at IFAT 2018

Visitors to IFAT 2018 Enthralled by Working Magnetic Separators

An Eddy Current Separator was violently expelling non-ferrous metals from plastic waste on one side of the stand, whilst large chunks of fragmented stainless steel were being separated by the SSSC on the other.  ‘Seeing Is Believing’ was very much the basis of the Bunting and Master Magnets stand at IFAT 2018 (14th – 18th May 2018).

“We wanted to showcase our metal separation technology,” explained Dave Hills, Bunting’s Head of Sales, “and that meant having production-sized equipment operating on the stand.  The positive reaction of visitors highlighted the importance of being able to show metal being separated.”

IFAT is the first major waste and recycling exhibition of 2018 in Europe, featuring 3,305 exhibitors and over 141,000 visitors.  Key topics discussed during the week-long show included the filtering of microplastics; more effective recycling of plastics; and the digital transformation of the entire industry.

“Effective metal separation is vital for the successful recycling and reuse of many secondary materials,” said Dave.  “As a specialist in Magnetic Separation, we believed that the IFAT show provided the perfect platform to show recycling companies what is possible.  The show proved to be exceptionally successful and we are now in discussion with companies all over the world.”

Following the IFAT exhibition, many companies who visited the stand are sending samples to the Master Magnets laboratory in the UK for controlled tests to confirm the separation capability of both the Eddy Current Separator and Stainless Steel Magnetic Separator.

“There was a lot of interest in the Stainless Steel Magnetic Separator.  Stainless steel is a problematic material and, due to it’s hardness, can cause real problems in granulators and shredders.  Visitors were often surprised to see large fragmented stainless steel being attracted and separated.  It has generated a huge amount of interest and there is a lot of work to do.”

For further information on the Magnetic Separation equipment on display at IFAT, please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

Bunting Exhibiting at IFAT 2018

Recycling Technology on Show in Germany

Bunting Magnetics Europe Ltd will be exhibiting at IFAT for the first time between the 14th and 18th May 2018, alongside their subsidiary company Master Magnets.  The stand (Hall B6 Stand 111) will be displaying working equipment including the SSSC Stainless Steel Magnetic Separator and a production sized Eddy Current Separator.

Bunting Master Magnets at RWM17
Stainless Steel held and separated on the SSSC

“Orders and interest for our [Bunting & Master Magnets] recycling equipment has never been stronger,” reported Dave Hills, Bunting’s Head of Sales.

IFAT is the first major waste and recycling exhibition of 2018 in Europe and is anticipated to be very well attended with a projected 140,000 visitors.

“Since the acquisition of Master Magnets [January 2017] we now have a total metal separation portfolio,” said Hills.  “On our stand at IFAT, we will be demonstrating how to successfully separate large stainless steel and recover small non-ferrous metals.  We want visitors to see rather than be told what separation is possible.”

Bunting Master Magnets at RWM17
The Eddy Current Separator in action separating non-ferrous metals

At the IFAT exhibition is also looking to meet potential distributors for the Bunting & Master Magnets magnetic separation range of equipment.

“With the international nature of the IFAT show, we are looking forward to finding and meeting companies who can support us in developing business in the recycling and waste sectors across Europe.”

For further information on the Magnetic Separation equipment on display at IFAT or to express interest in representing Bunting and Master Magnets in Germany or any other country, please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

Plastics Positivity at Technivation

Polymer Training and Innovation Centre Hosts UK Plastics Sector Professionals

The Technivation conference, hosted by the Polymer Training and Innovation Centre in Telford (18th April 2018), attracted delegates from across the UK plastics sector.

The Polymer Training and Innovation Centre (PITC) provides training for engineers working with plastics and has an extensive range of working equipment including moulding machines, pneumatic conveying systems, and magnetic separators.

Bunting Europe at TechnivationAt Technivation, there were talks from machinery manufacturers and also an industry update from the British Plastics Federation.  BPF Membership Services Director, Stephen Hunt, highlighted a change in the awareness and public perception of plastics since the airing of the BBC Blue Planet II series at the end of 2017.  The BPF have been working hard to clarify misconceptions about plastics, highlighting that plastic is vital in the manufacture of so many products including cars, medical equipment, and IT.  They are presently working closely with the UK Government on the proposed tax for single use plastics, which closes on 18th May 2018.

As Stephen Hunt explained, the plastics sector is the 8th largest exporting industry in the UK with a turnover of £25.5 billion.  The sector is also the 2nd largest employer in the manufacturing industry.  He also highlighted how waste from the USA and European Union combined only contributes 2% to the amount of plastic waste found in our oceans.

Delegates at Technivation had the opportunity to tour the training facility and meet representatives from equipment manufacturers including Summit Systems, Kistler, Arburg, and Staubli.  Tom Higginbottom, Bunting’s Sales Engineer, was demonstrating how to effectively remove metal from the plastics process using a combination of a FF Drawer Filter Magnet and Quicktron Metal Detector.

“At Technivation it was really good to be able to demonstrate how to remove metal and also to show how the equipment is actually installed on a working moulding machine,” explained Tom.  “We supplied the FF Drawer Filter Magnets to PTIC so that the importance of metal removal is included in the training programmes.”

For further information on separating metal from plastics during the production of the virgin product or during the recycling process, please contact the Bunting team on:

Bunting Europe at Technivation

Export Orders Secured at Ceramitec 2018

Electro Magnetic Filters Ordered by Turkish Ceramics Producer

Bunting’s first time as an exhibitor at Ceramitec 2018, the leading exhibition for ceramics and ceramic technology held in Munich, Germany (April 10-13), proved to be a huge success.

Ceramitec 2018“We did not expect to secure orders on the stand,” said Dave Hills, Bunting’s Head of Sales, “and were thrilled to have an order placed for two Electro Magnetic Filters from a ceramic producer in Turkey.”

Bunting was exhibiting alongside ceramics and mineral processing magnetic separator specialist Master Magnets.

” When we [Bunting] acquired Master Magnets [January 2017] our aim was to expand our product portfolio and end-markets.  For decades, Master Magnets has been a leader in the design and manufacture of high intensity magnetic separators for the ceramics and mineral processing industries.  At Ceramitec, the global awareness of the Master Magnets brand was very evident.”

During the 4-day exhibition, Bunting and Master Magnets received enquiries for:

Ceramitec 2018Magnetic Liquid Traps – installed in pipelines with high intensity Rare Earth Magnets removing fine iron from slips and glazes;

Drawer Filter Magnets – installed on dry process lines to remove free and tramp iron, protecting mills and other processing equipment;

Rare Earth Roll Separators – used to remove weakly and para magnetic materials and minerals from non-metallic bodies such as Spray Dried Ceramics, Feldspar and Silica Sand;

Induced Roll Separators (IMR) – used for the continuous extraction of weakly and para magnetic particles from non-metallic minerals such as feldspar and silica sand;

“Ceramitec proved to be a resounding success.  We are going to be busy confirming our magnetic separator recommendations and also conducting laboratory tests in the Master Magnets laboratory in Birmingham, UK,” said Dave.

For further information on Bunting Magnetics and Master Magnets and our range of magnetic separation equipment designed for purifying ceramics and non-metallic minerals, please visit our websites or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Ceramitec 2018