Our 2017 Review

A Look Back at Our News & Blogs from 2017

2017 has been another busy and exciting time for Bunting Magnetics Europe with some great news stories.  In this blog we look back at the past 12 months and review the stories that hit our headlines.

January

bunting_master_magnetsWe started the year by announcing that Bunting had acquired leading UK Magnetic Separator and Metal Detection company Master Magnets.  This changed the Magnetic Separator landscape in Europe.

At the same time, the Bunting team was exhibiting at the Arabplast exhibition in Dubai.  The plastics focused event was attended and visited by plastics professionals across the region.  Sales were even made on the stand!

Our 7th of our 8 Magnetic Separator Myths examined the impossibility of achieving 100% metal separation.

To finish off January, we announced record sales in 2016 despite the backdrop of Brexit and political uncertainty.

February

We started the month with our 8th Magnetic Separator myth, asking if it was possible to block a magnetic field.

Bunting also joined the British Plastics Federation, reflecting our longtime involvement in the sector providing metal separation solutions.

Bunting at Exposolidos 2017

Our exhibition focus in the month was Exposolidos in Spain with our local representative SMED Tecnica.

In February, we also asked the question of whether our Environmental future is simple down to design?  This was written in response to the growing awareness of the environmental impact of waste that would gradually intensify through the year.

We finished off the month with the launch of the Teardrop Tube Magnet, ideal for use in fine powders where bridging might be an issue.

March

The strength of a Magnetic Separator is often expressed in ‘gauss’.  However, the vast majority of people are unable to measure gauss and so we showed a simple practical way to check the magnetic power using a simple spring balance.

Our 9th Magnetic Separator myth highlighted the dangers of strong Magnets and our 10th myth looked at ways to easily and safely clean captured metal off  Magnetic Separators.

We also investigated a US FDA report stating the ‘Ingesting Metal Fragments Can Cause Injury‘.

In March, we exhibited at the Southern Manufacturing and Electronics show in Farnborough UK.

April

Metal is commonly found in spices and we examined a typical plant and identified the best locations for Magnetic Separators and Metal Detectors.

We also reported that we sold a record number of Plate Magnets in 2016 for export to Indonesia and 28 In-Line Magnets to a German baby food producer.

New Bunting Sales EmployeesWith the continued growth of the business, we were thrilled to announce the appointment of two new sales engineers, Tom Higginbottom and Gordon Kerr.

In April, UK supermarket Morrisons was hit by a metal-in-food scare and we looked at how this could have happened and ways in which such a problem could have been prevented.

May

Our Food Safety theme continued in May when, during a metal separation survey, we found large amounts of metal safely captured when processing rice.  Our Perfect Plant review assessed the best methods and equipment location to ensure that metal is removed from Processed Vegetables.

Exports continued to proved successful with the shipment of a HFS Drawer Magnet to a Plastics recycling company in France.

Our technical review in May reviewed the effect of high temperatures on Rare Earth Magnetic Separators.

June

There was a political flavour to news in June after the UK’s general election and we investigated what the leading parties were promising with regards to the environment.  At the same time, Bunting and Master Magnets were jointly exhibiting at Waste 17, a major UK recycling show in Manchester.

The week after, Bunting supported local representative BMS France at the FIP Solution Plastique exhibition in Lyon, France.

To mark the UK’s Food Safety Week, we reviewed recent cases of ‘metal’-in-food’ and the potential implications for the manufacturer, sales outlet, and customer.

July

Denis_Elkins_Bunting_Magnetics_Europe-2176In July, we were thrilled to announce the successful transition to ISO9001 2015 Quality and the ISO14001 2015 Environmental Standards.

In the media there was increasing attention on the issue of plastic waste in the environment and we commented on the necessity of a global strategy for Plastic Waste.

August

The environmental theme continued in August asking if the UK could realistically increase their metal packaging recycling rate by 10% by 2020.

September

As a prelude to RWM17, the UK’s largest waste and recycling show, we looked at 3 UK Waste and Recycling Facts such as asking how much waste do we actually generate?

Bunting Master Magnets at RWM17

After exhibiting at RWM, there were many questions being asked by exhibitors and visitors about the future of the event despite the importance of recycling and the global waste problem.

October

Bunting Magnetics Europe at Interplas 2017

The UK’s leading plastics show, Interplas, is held every 3 years and, as in previous years, it was very well supported by both exhibitors and visitors.  The environmental issues associated with plastic waste was gathering momentum.

Removing metal from fine powders can be extremely difficult and we produced a technical report looking at the best techniques and ideal equipment.

Tom Higginbottom attended the successful Bulk Solids & Powders show SyMas in Poland with the local Bunting representative TEKPRO.

November

The Manufacturing and Engineering industries have been concerned about the lack of young engineers and hopefully initiatives such as Tomorrow’s Engineers Week will help address this issue.

We were also excited to report two consecutive record sales months in September and October.  2017 was proving to be as successful as 2016.

Our latest Perfect Plant review focused on the brewing of beer and ensuring that all metal is removed to protect delicate processing equipment and the taste of the beer.

December

Pantomine BlogThe BBC TV series Blue Planet had highlighted the global problem of plastic waste in our oceans.  However, as the pressure increased on the plastics sector, we asked whether Plastic was the Pantomime Villain of the recycling world?

We hope you have enjoyed reading our news and blogs in 2017.  If there are any topics that you would like reviewed, then please get in touch and send an email to Paul our press officer (press@buntingeurope.com).

For further information on Magnetic Separators or Metal Detectors please contact the Bunting team on:

Environmental Issues Highlighted at Interplas 2017

Interplas Exhibition Well Supported by Plastics Industry 

On the morning of day 2 of the Interplas 2017 exhibition (26th – 28th September, NEC, Birmingham, UK), BBC Radio 5 Live featured a news item reporting that UK pub operator, JD Weatherspoon, had decided to stop using plastic straws.  This announcement highlighted the challenges facing the plastics sector.

Bunting Magnetics Europe at Interplas 2017

Interplas 2017 is the UK’s premier show for the plastics sector and proved to be a great success.  As experienced at many UK trade exhibitions, the footfall was not as seen at shows in the USA, Germany or other European countries, but the visitors to the Bunting stand had specific metal contamination issues in their plastics production process that needed a solution.

However, plastics and their environmental impact continue to hit the headlines.  Indeed, there were two large posters on the stand of the British Plastics Federation asking:

“As we supply equipment both to companies manufacturing primary plastic products and recycling plastics, we see the problem from both sides,” said Dave Hills, Bunting’s Head of Sales.Bunting Magnetics Europe at Interplas 2017

“Even when manufacturing primary plastics, it has been common and good practice for companies to recycle and reuse their plastic waste for many years.  Indeed, this often necessitates the need for Magnetic Separators and Metal Detectors, removing any rogue metal introduced during this recycling process.”

“However, the real challenge is collecting, processing and then producing a usable plastic product from recovered secondary plastic materials.  Again, we have installed Metal Separation Systems to remove ferrous and non-ferrous metals (eg at Recapture Plastics), but there remain challenges with the end market for the final recycling-sourced plastic product.”

There appears to be a growing appetite for focusing on the issue of plastics in the environment.  The implementation of charges for plastic bags by firstly the Welsh, and then the UK governments may be the first of many initiatives to reduce the use of plastic products.  The latest announcement by JD Weatherspoon about banning plastic straws is expected to be followed by similar announcements by other major coffee shops and food outlets.

At Interplas 2017, the vast majority of the exhibitors were focused on primary plastic production.  With the ever-increasing global focus on environmental issues, we wonder how different the exhibitor and visitor make-up will be at Interplas 2020.

For further information on Magnetic Separators and Metal Detectors for removing metal during the primary plastic production process or in a recycling operation, please contact us on:

 

Getting Metal Out of Plastic on the Bunting Stand at Interplas 2017

Bunting Magnetics Magnetic Separators and Metal Detectors at UK Plastics Show

The latest Magnetic Separation and Metal Detection technology will be on display on the Bunting Magnetics Europe stand (Hall 4, Stand H11) at Interplas 2017 (NEC, Birmingham, UK, 26th – 28th September 2017).

Bunting FFS Magnet-0064A
Bunting FF Drawer Grate Magnet

Bunting Magnetics is one of the world’s leading suppliers of Magnetic Separators and Metal Detectors.  The European manufacturing headquarters are based in Berkhamsted in Hertfordshire, UK and they have an extensive overseas network of distributors and marketing agents.  In January 2017, the company acquired Master Magnets, significantly expanding their range of Magnetic Separators and Metal Detectors.

“Interplas is the number one exhibition for the plastics sector in the UK,” said Dave Hills, Bunting’s Head of Sales, “and the show gives us a great opportunity to meet many existing and potentially new customers.”

Bunting Magnetics has a strong global relationship with the plastics sector.  Many of their Magnetic Separators have been designed specifically for use in the manufacture and recycling of plastics and plastic products.

The Magnetic Separators and Metal Detectors on the Bunting stand at Interplas are designed to capture, identify and remove metal contamination.  The presence of rogue metal damages processing equipment and affects the end-product quality and reject rates.

Bunting BPI-6151

The FF Drawer Grate Magnet is specifically designed for removing magnetically-susceptible particles from plastic.  The standard model has 2 banks of Neodymium Rare Earth Tube Magnets mounted inside a sealed housing.  Other variations are available including a low profile design for positioning underneath large hoppers and silos. Magnetic Separators with Neodymium Rare Earth Magnets remove even the smallest magnetically-susceptible particles.  On the stand will be examples of extremely strong Magnetic Grates, Plate Magnets, Tube Magnets, and the industry-standard FF Drawer Grate Magnet.  Visitors will be invited to test the magnetic strength for themselves.

Bunting Magnetics Europe at RWM16“This combination [FF Drawer Grate Magnet and the quickTRON Metal Detector] offers the best method of removing metal from free-falling materials,” explained Dave Hills.  “The Magnetic Separator captures and holds any magnetically attracted metals such as steel screws, bolts, steel slithers from worn equipment, and even work-hardened stainless steel.  This always proves to be the bulk of the metal contamination.For a complete metal separation solution, the FF Drawer Grate Magnet is fitted above a quickTRON Metal Detector.  The Metal Detector then identifies and rejects any non-ferrous metals.

“Any remaining metal will be identified as it passes through the Metal Detector and then ejected.  The cleansed plastic can then proceed safety into the next stage of the process, whether than is to the extruder or granulator.”

A working, production-sized model of the combined FF Drawer Grate Magnet and quickTRON Metal Detector will be on the Bunting stand at Interplas.  Regular demonstrations will enable visitors to witness the capabilities of the complete metal separation system.

p-TRON-GM-V2
pTRON Metal Detector

A range of pTRON Metal Detectors designed for use in Pneumatic transportation lines will also be on display on the Bunting stand.

With the acquisition of Master Magnets, Bunting also has an extensive range of Magnetic Separators and Eddy Current Separators for the recycling sector.

“The combined experience of Bunting and Master Magnets means that we have a solution for most metal separation problems.  The Master Magnets Eddy Current Separator is an industry standard and is used to remove non-ferrous metals from plastics in recycling operations across the world,” said Dave Hills.

For further information on the Magnetic Separators and Metal Detectors that will be on show at the Interplas 2017 exhibition, please contact us on:

Plastics and the Environment

The Necessity of a Global Strategy for Plastics Waste

Since 1950, it is estimated that 8.3 million metric tonnes of virgin plastics have been produced.  Of this, 6.3 million metric tonnes has become waste, with 9% being recycled and 12% incinerated.  This leaves 79% that is accumulated in landfills or the natural environment.

The report written by Geyer, Jambeck and Kara Lavender Law is concerning with a prediction of 12 million metric tonnes of plastic being in landfill or the natural environment by 2050.

Hanbury Plastics Bunting Overband Magnet-7975In the UK, organisations such as The British Plastics Federation (BPF) identify sustainability as being key to the future growth of the plastics sector.  They report that the UK uses over 5 million tonnes of plastic each year of which an estimated 29% is currently being recovered or recycled.  The UK has a plastics recycling target of 57% by 2020 and the BPF and Plastics Europe with the support of WRAP are implementing the Plastics Industry Recycing Action Plan (PIRAP) to help meet this target.  However, increasing the amount of plastic being recovered or recycled by 28% in 3 years appears to be exceptionally challenging and maybe unreachable.

The application of plastics technology continues to grow, with the UK launching a new plastic £10 note in September 2017.  And this is because plastics technology produces such versatile and resilient products, properties that make it equally difficult to manage once it has been used and becomes waste.

Designing plastic products to enable easy reuse and recycling appears to be the key.  However, often the aesthetic appearance of a plastic packaging product takes precedence over the post-use waste functionality.

Bunting_Metal_Separation_Module_Recapture_Plastics-7590

As an equipment supplier, we understand the difficulties of recycling plastics.  Even though we can remove the metal contamination with Magnetic Separators, Eddy Current Separators, and Metal Detectors, a substantial amount of further processing is required with colour and plastic type separation is often required.  We will be exhibiting at Interplas 2017 (NEC, Birmingam, UK 26th – 28th September), the UK’s premier show for the plastics sector, and it will be interesting to see and hear the ideas and thoughts of the industry.

Designers of plastic products, especially packaging, need to be creative and give reuse and recycling a higher priority during the concept phase.  With the prediction of an ever-increasing production of plastic, a workable environmental strategy has never been more important.

For further information on separating metal from plastics during the production of the virgin product or during the recycling process, please contact the Bunting team on:

Other articles on Plastics Recycling include: