Bunting Return to ArabPlast Exhibition

Magnetic Separators and Metal Detectors at ArabPlast 2019

After a successful exhibition in 2017, Bunting Magnetics is, once again, exhibiting at the ArabPlast international exhibition (5-8 January 2019, Dubai World Trade Centre, Dubai, UAE).  On stand 5D125, Bunting is exhibiting magnetic separators and metal detectors specifically designed for use in the plastics industry.

Exhibiting in 2017 was a great success,” explained Dave Hills, Bunting’s Head of Sales.  “We had the opportunity to speak with many new potential customers.  We even secured an order for a FF Drawer Filter Magnet and quickTRON Metal Detector on the stand at the show!”

bunting_europe_arabplast_dubai-1335
Simon Ayling and Dave Hills on the stand at ArabPlast 2017

ArabPlast is the largest trade expo for plastics, petrochemicals and rubber industry in the MENA region.  The 2017 exhibition had 906 exhibitors from 41 countries and 27,268 visitors from 119 countries.

On the stand at ArabPlast, Bunting will be displaying a wide range of equipment used to remove metal contamination from the plastics manufacturing process including:

At ArabPlast, the Bunting team intends to help local plastics companies solve any metal contamination problems.  The team is able to draw upon their vast experience in Europe and the USA.

Bunting Europe at Technivation
FF Drawer Filter Magnet

The Bunting team is also looking forward to helping local recycling companies address plastic waste management.  They intend to share experience of working with UK plastic recyclers such as EcoVyn where the installation of FF Drawer Grate Filters reduced waste by 94%.

“Exhibiting at overseas exhibitions is an important part of our marketing strategy,” said Dave.  “It gives us the opportunity to meet local companies and learn about their market.  We can also share our experiences, helping companies solve metal contamination problems, reducing waste and increasing efficiency.  The Middle East and North Africa market is evolving at a rapid pace and offers great opportunities.”

For further information about metal separation equipment designed for removing metal during the plastic or plastic product manufacturing process, please visit us at ArabPlast, go to our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Other Plastics Industry Articles

 

Magnetic Separator and Metal Detector Training Visit for Eder Design

Training for South Africa Representative at Master Magnets and Bunting Magnetics

Eder Design’s Commercial Director Laura Joubert’s week-long magnetic separator and metal detector training programme proved to be very successful.

“Keeping our representatives informed and updated is so important,” explained Dave Hills, Bunting’s Head of Sales.  “We do this by regularly supporting our representatives in their home territories and also by arranging specific training in the UK.”

Eder_Design_Training_Visit_4489
Laura with Joe Cetti at Master Magnets

Eder Design represent Bunting Magnetics in South Africa.  The company also represents companies including Piovan.  The company is well-respected in the plastic sector and is looking to expand into other industries.

The training programme for Laura focused on the application of metal separation equipment in specific industrial sectors.  At the Master Magnets facility in Redditch, Laura met with Joe Cetti and Phil Tree.  Joe provided training on Metal Detectors, discussing how they are used in the mining and aggregate industry.  With the Metal Detection Ltd brand, Master Magnets has a strong product portfolio.   These include the TN77, QTA and QDC Metal Detectors.

With South Africa having a strong mining history, there are many opportunities for magnetic separators and metal detectors.  Phil talked to Laura about how Magnetic Separators are used to remove tramp metal and also to enhance the grade of mineral ores.  Master Magnets has previously sold large Electro Overband Magnets to mining operations in South Africa.

Whilst at the Master Magnets plant, Laura also witnessed tests on the Stainless Steel Magnetic Separator.  Recycling is an emerging industry in the country.  The demand for technology to recover and clean metal is expected to rise in the next few years.

Bunting Magnetics Drawer Magnets at Ecovyn
FF Drawer Filter Magnets (supplied by Bunting Magnetics Europe Ltd) removing metal from plastic waste to enable recycling

Training on applications in the plastics sector took place at Bunting’s Berkhamsted facility.  Eder Design has already supplied plastic manufacturers with FF Drawer Filter Magnets and quickTRON Metal Detectors.  The training focused on the latest developments, including developments in the management of plastic waste.

“The visit was hugely beneficial,” commented Dave.  “We wish to thank Laura for taking the time to come over to the UK.  Being here gave us the opportunity for her to meet our team and see the equipment.”

Bunting and Master Magnets are continually looking to expand their distributor network.  To enquire about becoming a distributor, please contact Dave Hills:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

15 Magnetic Liquids Traps Keep Orange Juice Metal Free

Export Success to Fruit Juice Industry in Spain

In the past 18 months, Bunting has manufactured and supplied 15 Magnetic Liquid Traps to citrus juice producers in Spain.  The magnetic separators are used to capture and remove fine iron from the juice.

Need for Magnetic Separator Protection

Magnetic-Liquid-Trap-Cartridge-md-gasketsFine iron is commonly found in most food processes.  The origin of the metal contamination is often difficult to pinpoint.  Typical sources include:

  • When the fruit is harvested.  Dirt can often have a magnetic constituent and is carried on the surface of the fruit;
  • During transportation.  Even if the fruit is collected in plastic containers, metal contamination can be introduced from the transport (eg rust, metal dust, dirt).
  • When the fruit is processed.  The process of extracting the juice from the orange or grapefruit involves several stages where the fruit is sliced and compressed.  Wear to the process equipment will produce fine metal contamination.

Extracting the Metal Contamination

Due to the fine nature of the metal contamination, high strength magnets are required.  The Bunting Magnetic Liquid Traps are fitted with Neodymium Rare Earth Tube Magnets, the strongest permanent magnets presently available.

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Fine iron contamination removed from fruit juice

The Magnetic Liquid Filters are designed to ensure maximum contact is made between the juice and the magnetic fields by forcing liquids through a tightly spaced grid of magnets.  Ferrous contamination is magnetically extracted from the liquid flow by the extremely powerful Rare Earth magnet design and held firmly on the surface of the Tube Magnets.

Cleaning of the Tube Magnets is simple.  On a designated frequency, determined by the level of contamination, the lid of the Magnetic Liquid Trap is removed.  The Tube Magnets are attached to the lid and are then manually wiped clean.

Dealing With Acidity

Fruit juices are naturally acidic, ranging between 2.00 and 4.80.  This level of acid has the ability to corrode standard welds.  In the Magnetic Liquid Trap, the Tube Magnets are welded onto the lid.  The welds are all to food grade standards.

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Welds eaten away by the acidic juice causing swelling and failure of the magnets

However, if standard welding materials are used, these will pit and corrode over time.  Eventually, the weld will be eaten away, allowing the ingress of liquid into the Tube Magnet casing.  This catastrophically damages the magnets, causing them to swell and lose their magnetic properties.  As the magnet swells, it can also split the outer casing.

Exporting Success

“We are now regularly supplying Liquid Magnetic Traps into Spain,” explained Dave Hills, Bunting’s Head of Sales.  “Our local representative has done a great job in helping the local citrus juice producers.  He understands the industry and fully understands the challenges.”

For further information on Magnetic Separators used in removing metal contamination from fruit juices or for any food processing application, please visit our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

 

Master Magnets Brand Celebrates 40 Years

Celebrating Long Term UK Manufacturing Success

In October 2018, the Master Magnets brand celebrates its 40th anniversary.  In that time, the Birmingham based Magnetic Separator and Metal Detector manufacturer has developed a reputation as one of the leading technology companies in the recycling, mining and mineral processing industrial sectors.

Adrian Coleman (left) and Simon Ayling (right) on the Bunting stand at RWM18 exhibition

Since January 2017, the Master Magnets brand has been owned by Bunting Magnetics.  Bunting Magnetics is one of the world’s leading suppliers of Magnet related technology.  The European manufacturing headquarters are based in Berkhamsted in Hertfordshire, UK and they have an extensive overseas network of distributors and marketing agents.

Master Magnets was founded in 1978 by Geoff Worley, a qualified engineer with fifteen years’ experience in the magnetics industry.  The company grew steadily throughout the 1980s despite the economic challenges and was perfectly positioned for the increased demand in the early 1990s.

At the time, there was high levels of investment in the UK coal industry and globally located mineral processing projects.  Using his considered knowledge, Geoff and his team of engineers developed a range of magnetic separators specifically for those key industries.  For the coal and mining industries, they developed large Electro Suspension Magnets which would be suspended over conveyors to remove large tramp metal such as pit props and bars.  The drive in Mineral Processing was for higher purity non-metallic minerals.  The team designed the Induced Roll Magnetic Separator (IMR) and established a laboratory where clients could test materials.

As demand increased, the company expanded and made investments in new manufacturing technology including heavy-winding gear for ever-larger Electro Suspension Magnets.  A bespoke super-strength magnetiser, weighing over 14 tonnes, was acquired, one of the largest of its kind in the world.

Master Magnets Overband Magnet on a mobile shredder

Master Magnets also developed a reputation for manufacturing Permanent Overband Magnets.  Recycling was in its infancy, but several UK businesses were developing large mobile screens and crushers for construction and demolition sites.  Master Magnets worked with the companies to develop a compact but powerful Overband Magnet that needed limited power (the only power required is to operate the belt which can be done hydraulically or electrically).  Master Magnets continue to be one of the world’s largest producers of the Permanent Overband Magnet.

The Master Magnets brand became globally recognisable as export sales increased.  In 2003, Master Magnets acquired the company Integrated Recycling Systems and relocated to Redditch.  Further acquisition took place in 2005 with the purchase of the Metal Detection business.  This further expanded their manufacturing portfolio.  Customers were now able to purchase their metal separation and detection solution from one supplier.

Master Magnets continued to evolve and expand.  Worley took partial retirement and handed the reigns of the business to Adrian Coleman.  Coleman had started his career at Master Magnets in 1984 as an apprentice and witnessed the evolution of the company.

Adrian Coleman with Geoff Worley in 2008

“Master Magnets gave me the opportunity to develop my engineering career,” explained Coleman.  “In 1988, they supported me through a four year Mechanical Engineering course at Birmingham University.  This gave me the necessary engineering skills to join the design office.  As the company grew, I took up the position of Production Manager, before becoming Managing Director in 2008.”

In 2017, Worley agreed to sell the Master Magnets business to Bunting Magnetics.  He foresaw the investment needed to maintain Master Magnets’ reputation as a global leader and identified Bunting as the ideal partner.  Coleman was appointed as the General Manager, an important step that ensured business continuity.

The joint Bunting and Master Magnets team on the stand at RWM18

“Master Magnets has developed a long-standing strong identity and reputation as a leader in metal separation technology,” said Simon Ayling, Bunting Magnetics Europe’s Managing Director.  “The acquisition means that we can invest in their manufacturing facility in Birmingham and in the development of new separation technology.  When Geoff [Worley] founded the company, his aim was to produce well-engineered equipment to solve metal contamination and separation problems.  That challenge has been passed onto us and we are excited by the future.”

For further information, please visit our website or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Photographs 1, 2 and 4 taken by Paul Fears Photography

Metal Separation Demos Ignite Interest at IFAT 2018

Visitors to IFAT 2018 Enthralled by Working Magnetic Separators

An Eddy Current Separator was violently expelling non-ferrous metals from plastic waste on one side of the stand, whilst large chunks of fragmented stainless steel were being separated by the SSSC on the other.  ‘Seeing Is Believing’ was very much the basis of the Bunting and Master Magnets stand at IFAT 2018 (14th – 18th May 2018).

“We wanted to showcase our metal separation technology,” explained Dave Hills, Bunting’s Head of Sales, “and that meant having production-sized equipment operating on the stand.  The positive reaction of visitors highlighted the importance of being able to show metal being separated.”

IFAT is the first major waste and recycling exhibition of 2018 in Europe, featuring 3,305 exhibitors and over 141,000 visitors.  Key topics discussed during the week-long show included the filtering of microplastics; more effective recycling of plastics; and the digital transformation of the entire industry.

“Effective metal separation is vital for the successful recycling and reuse of many secondary materials,” said Dave.  “As a specialist in Magnetic Separation, we believed that the IFAT show provided the perfect platform to show recycling companies what is possible.  The show proved to be exceptionally successful and we are now in discussion with companies all over the world.”

Following the IFAT exhibition, many companies who visited the stand are sending samples to the Master Magnets laboratory in the UK for controlled tests to confirm the separation capability of both the Eddy Current Separator and Stainless Steel Magnetic Separator.

“There was a lot of interest in the Stainless Steel Magnetic Separator.  Stainless steel is a problematic material and, due to it’s hardness, can cause real problems in granulators and shredders.  Visitors were often surprised to see large fragmented stainless steel being attracted and separated.  It has generated a huge amount of interest and there is a lot of work to do.”

For further information on the Magnetic Separation equipment on display at IFAT, please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

Bunting Exhibiting at IFAT 2018

Recycling Technology on Show in Germany

Bunting Magnetics Europe Ltd will be exhibiting at IFAT for the first time between the 14th and 18th May 2018, alongside their subsidiary company Master Magnets.  The stand (Hall B6 Stand 111) will be displaying working equipment including the SSSC Stainless Steel Magnetic Separator and a production sized Eddy Current Separator.

Bunting Master Magnets at RWM17
Stainless Steel held and separated on the SSSC

“Orders and interest for our [Bunting & Master Magnets] recycling equipment has never been stronger,” reported Dave Hills, Bunting’s Head of Sales.

IFAT is the first major waste and recycling exhibition of 2018 in Europe and is anticipated to be very well attended with a projected 140,000 visitors.

“Since the acquisition of Master Magnets [January 2017] we now have a total metal separation portfolio,” said Hills.  “On our stand at IFAT, we will be demonstrating how to successfully separate large stainless steel and recover small non-ferrous metals.  We want visitors to see rather than be told what separation is possible.”

Bunting Master Magnets at RWM17
The Eddy Current Separator in action separating non-ferrous metals

At the IFAT exhibition is also looking to meet potential distributors for the Bunting & Master Magnets magnetic separation range of equipment.

“With the international nature of the IFAT show, we are looking forward to finding and meeting companies who can support us in developing business in the recycling and waste sectors across Europe.”

For further information on the Magnetic Separation equipment on display at IFAT or to express interest in representing Bunting and Master Magnets in Germany or any other country, please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website

Export Orders Secured at Ceramitec 2018

Electro Magnetic Filters Ordered by Turkish Ceramics Producer

Bunting’s first time as an exhibitor at Ceramitec 2018, the leading exhibition for ceramics and ceramic technology held in Munich, Germany (April 10-13), proved to be a huge success.

Ceramitec 2018“We did not expect to secure orders on the stand,” said Dave Hills, Bunting’s Head of Sales, “and were thrilled to have an order placed for two Electro Magnetic Filters from a ceramic producer in Turkey.”

Bunting was exhibiting alongside ceramics and mineral processing magnetic separator specialist Master Magnets.

” When we [Bunting] acquired Master Magnets [January 2017] our aim was to expand our product portfolio and end-markets.  For decades, Master Magnets has been a leader in the design and manufacture of high intensity magnetic separators for the ceramics and mineral processing industries.  At Ceramitec, the global awareness of the Master Magnets brand was very evident.”

During the 4-day exhibition, Bunting and Master Magnets received enquiries for:

Ceramitec 2018Magnetic Liquid Traps – installed in pipelines with high intensity Rare Earth Magnets removing fine iron from slips and glazes;

Drawer Filter Magnets – installed on dry process lines to remove free and tramp iron, protecting mills and other processing equipment;

Rare Earth Roll Separators – used to remove weakly and para magnetic materials and minerals from non-metallic bodies such as Spray Dried Ceramics, Feldspar and Silica Sand;

Induced Roll Separators (IMR) – used for the continuous extraction of weakly and para magnetic particles from non-metallic minerals such as feldspar and silica sand;

“Ceramitec proved to be a resounding success.  We are going to be busy confirming our magnetic separator recommendations and also conducting laboratory tests in the Master Magnets laboratory in Birmingham, UK,” said Dave.

For further information on Bunting Magnetics and Master Magnets and our range of magnetic separation equipment designed for purifying ceramics and non-metallic minerals, please visit our websites or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

Ceramitec 2018

High Intensity Magnetic Separators at Ceramitec 2018

Bunting Magnetics and Master Magnets Magnetic Separators at Ceramitec 2018

A extensive range of High Intensity Magnetic Separators will be on display on the Master Magnets stand (Hall B6.147) at this year’s Ceramitec (April 10-13, Messe Munchen, Germany).

Master Magnets specialise in the design and manufacture of high intensity magnetic separators for the ceramics and mineral processing industries with a reputation as a global leading supplier.  The Magnetic Separation technology is used when processing dry raw materials, mineral slurries and ceramics slips & glazes to separate and remove strong and weakly magnetic minerals.

This is the first time Master Magnets have exhibited at Ceramitec since the acquisition by Bunting Magnetics Europe Ltd in 2017.

The Master Magnets product portfolio for the ceramics and non-metallic minerals industry is extensive with equipment installed in plants across the world over the past 40 years.  At their facility in Redditch, UK, they have a complete laboratory with a range of high intensity magnetic separators.  Controlled tests in the laboratory prove separation capabilities and form the basis of process guarantees.

The Master Magnets product range covers both dry and wet processing.

Dry Magnetic Processing

Rare Earth Roll Separators – For the purification of dry fine or course material containing ferromagnetic and paramagnetic particles.  Commonly used to purify spray dried ceramics, silica sand, and feldspar.

Induced Magnetic Roll Separators – For the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries.

Induced Roll

Tube Magnets and Grid Magnets – For the removal of fine and general tramp iron from dry free-flowing materials.

Wet Magnetic Processing

Electro Magnetic Filters – The High Intensity Electro Magnetic Filter is designed for the continuous removal of ferrous/magnetic and paramagnetic particles from mineral slurries, and ceramics slips and glazes.

Liquid Pipeline Magnetic Separators – Liquid Pipeline Separator used for the extraction of fine iron from ceramic slurries, slips and glazes.

The experienced team look forward to meeting companies at Ceramitec and assisting in improving the purity of non-metallic minerals and ceramic raw materials.

For further information on Bunting Magnetics and Master Magnets and our range of magnetic separation equipment designed for purifying ceramics and non-metallic minerals, please visit our websites or contact us on:

Phone: +44 (0) 1442 875081
Email: press@buntingeurope.com
Via the website

 

42 In Line Magnets Ensure Baby Food Is Metal Free

Magnetic Separators Remove Metal During Baby Food Production

A Baby Food producer based in Germany has purchased a further 14 In Line Magnetic Separators to guarantee a metal-free product.  The latest 14 In Line Magnetic Separators are in additional to 28 already supplied and installed as they equip their food manufacturing plants across Europe.

Bunting Magnetics In Line Magnet-9528In Line Magnetic Separators are designed to easily fit into an existing pneumatic or gravity fed pipeline transporting food stuffs.  Both ends are fabricated to connect with the installed pipework.  The central body of the In Line Magnet has a strong Rare Earth Neodymium Plate Magnet.

A key feature of the In Line Magnetic Separator is that there is no restriction to the product flow.  In this particular project, baby food passes through the body of the In Line Magnet and any ferrous or weakly magnetic materials are attracted by the strong magnetic field and then held against the face or the Plate Magnet.

The Plate Magnet has a tapered step, which intensifies the magnetic force and also provides an area to collect rogue metal contamination.

As the Baby Food has chucks of vegetables and meat, it was important that there was no restriction to the product flow where the food could be damaged or blockages could occur.  The Magnetic Liquid Filter, which uses Rare Earth Neodymium Tube Magnets, would not have been suitable for this application.

Bunting Magnetics In Line Magnet-9552Periodically, the captured metal is cleaned off the face of the Plate Magnet.  Access is designed to be simple and quick, with the Plate Magnet swinging away from the body on hinges.

All 42 In Line Magnetic Separators are designed for use in pneumatic pipelines up to 15 psi.  They are manufactured from Stainless Steel there are a range of standard sizes available.

For more information on the Pneumatic In-Line Magnet or any Magnetic Separator, please contact our team on:

Phone:  +44 (0) 1442 875081

Email:  sales@buntingeurope.com

Via the website

Reviews of typical food processing plant layouts with suggested locations for Magnetic Separators and Metal Detectors include:

Search For Recycling Industry Representation in Germany

Germany Based Representative Required to Support Developing Business in the Recycling Sector

With the expanded Bunting and Master Magnets product portfolio of Magnetic Separators, Eddy Current Separators and Metal Detectors, the search has started for a new representative in Germany for the recycling sector.

“With the addition of the Master Magnets range of separation equipment, we have identified exciting opportunities in the recycling sector in Germany,” explained Dave Hills, Bunting’s Head of Sales.

Bunting and Master Magnets are exhibiting at the international waste and recycling exhibition IFAT (May 14-18, Munich, Germany) and are looking to find and appoint a new local representative before the start of the event.

“We now have one of the most extensive and complete ranges of Magnetic Separators and Metal Detectors in the world.  We are already exporting separation equipment to Germany and other countries, but recognise that we need a locally based representative,” said Dave.  “This is a great opportunity and we are looking forward to developing a long-term relationship with a recycling industry specialist.”

The expanded range of separation equipment used in the recycling sector includes:

Stainless Steel Separator

The revolutionary Stainless Steel Separator is installed after primary Magnetic Separation and Eddy Current Separation to remove either weakly magnetic materials from the primary product to produce a clean recycled material (eg UPVC window frames, recycled plastics, etc), or to recover valuable materials (eg stainless steel and PCBs).

Master Magnets Recycling Lives-7172Eddy Current Separators

The Eddy Current Separator (ECS) is an advanced metal sorting unit that is capable of separating non-ferrous metals such as aluminium and copper from dry recyclables.  A mobile Metal Separation Module incorporating the Eddy Current Separator and a high intensity Magnetic Drum (called the ‘Mastertrax‘) has proven very popular.

Permanent Overband Magnets

Bunting Master Magnets at RWM17

Mastermag Overband Magnetic Separators are renowned around the world as the most effective units for the continuous removal of tramp ferrous material from a product stream.  Simply suspended across a conveyor belt, metal is lifted up and then discharged using a self cleaning belt.

Metal Detectors

Under the well-known brand, Metal Detection Ltd, Bunting has a varied range of Metal Detectors to suit many different applications. There are designs to suit a wide range of applications and sensitivities.

Magnetic Separators

Other Magnetic Separators in the range include Pulley Magnets, Drum Magnets, Scrap Drum Magnets, Electro Overband Magnets, and a wide range of smaller equipment including FF Drawer Grate Magnets and Plate Magnets.

For further information or to express interest (for representing Bunting in Germany or any other country), please contact Dave Hills on:

Phone: +44 (0) 1442 875081
Email: dhills@buntingeurope.com
Via the website