Changes in E Waste Management Highlighted at IERC 2018

Future of Electronics Recycling Discussed at 17th International Electronics Recycling Congress

IERC 2018 closed on Friday 19th January 2018 with a stark warning that changes are needed in the global management of E-waste.  Attending the congress were 480 international experts from 42 countries.

WEEE E WasteBunting Magnetics Europe’s Managing Director, Simon Ayling, was at the congress for the first time.

“All the leading companies and organisations involved in E-waste were present at the congress,” said Simon.  “There was a very honest and open assessment of the present state of the industry, with a focus on what needs to change.”

Many visitors to the Bunting Magnetics stand had issues with separating Stainless Steel.

“Stainless steel is clearly a major issue when processing WEEE.  Up until now, it has been difficult to effectively [physically and economically] extract the stainless steel.  This then causes problems with shredder wear and the contamination of the end product.  With the HISC and SSSC, we have Magnetic Separation solutions for both small and large sized Stainless Steel.”

At IERC 2018, there was a focus on change.  As developing countries introduce tighter restrictions on the shipment of waste in general [EPPM – China raises drawbridge on incoming overseas plastic waste], a more holistic approach is needed.

New technology, like the Bunting Stainless Steel Magnetic Separator, and increased automation were identified as being vital to improve WEEE recycling rates.

Bunting Master Magnets at RWM17

The amount of E-waste is ever-increasing and the shrinking product size is making recycling increasingly difficult.  Rising collection costs and falling value of the end recycled product may lead to more localised e-recycling.  There also needs to be a clear political strategy with a standardisation of regulations.

WEEE E Waste“It was clear that the industry faces a challenging future,” observed Simon.  “Being able to successfully recycle WEEE can be prohibitively expensive and is further complicated with local and global environmental regulations.  Companies involved in processing E-waste are having to continually modify their businesses to survive in an ever-changing industry.  Hopefully, our Magnetic Separation technology will help.”

For further information on Metal Separation including Stainless Steel Recovery and Removal, or to assess the right Magnetic Separator or Metal Detector for a specific application, please contact us on:

Phone: +44 (0) 1442 875081
Email: sales@buntingeurope.com
Via the website

Metal Separation at IERC 2018

Bunting Exhibiting at 17th International Electronics Recycling Congress (17-19 January 2018)

IERC, the first major recycling event of 2018, is being held in Salzburg, Austria between the 17th and 19th of January.  For the first time, Bunting Magnetics will have a stand at the event.

During the 3 day congress, experts from around the world will discuss the latest issues facing the recycling world such as the Chinese ban on plastic waste imports and the continued drive towards electric vehicles.

Bunting Master Magnets at RWM17

Technology is always high on the agenda as new innovations make it possible to recover and separate an increasing number of valuable metals whilst reducing the amount of unusable waste.

Bunting has developed a wide range of Magnetic Separator technology.  Following the acquisition of Master Magnets in January 2017, Bunting is able to provide solutions to separate any metals.

Stainless Steel Separation

Stainless Steel becomes very weakly magnetic when bent or cut (as when passed through a shredder).  Bunting developed two new Magnetic Separators, the High Intensity Separation Conveyor (HISC), and the Stainless Steel Separation Conveyor (SSSC).  Both systems have ultra high magnetic fields that enable the attraction and deflection of Stainless Steel, enabling separation.  Production sized equipment was recently on display the RWM 17 exhibition in the UK.

Non-Ferrous Metal Separation

The Eddy Current Separator remains a vital part of any recycling process, separating and recovering non-ferrous metals.  Master Magnets have a number of Eddy Current Separator configurations enabling the separation of large and very small non-ferrous metals.  In 2017, Master Magnets manufactured and shipped a record number of Eddy Current Separators.  This is as a direct result of companies seeing their equipment’s superior separation capabilities.

General Ferrous Metal Separation

Separating metal at stages is the key to enabling the best recovery and purity of metal.  General Magnetic Separators are commonly used earlier in the process to recovery or remove ferrous metals and include:

Bunting Europe’s Managing Director, Simon Ayling, will be at the congress.  If you have a specific application, please see us on our stand.

In the meantime, for further information on Metal Separation or to assess the right Magnetic Separator or Metal Detector for a specific application, please contact us on:

Phone: +44 (0) 1442 875081
Email: sales@buntingeurope.com
Via the website

 

 

Our 2017 Review

A Look Back at Our News & Blogs from 2017

2017 has been another busy and exciting time for Bunting Magnetics Europe with some great news stories.  In this blog we look back at the past 12 months and review the stories that hit our headlines.

January

bunting_master_magnetsWe started the year by announcing that Bunting had acquired leading UK Magnetic Separator and Metal Detection company Master Magnets.  This changed the Magnetic Separator landscape in Europe.

At the same time, the Bunting team was exhibiting at the Arabplast exhibition in Dubai.  The plastics focused event was attended and visited by plastics professionals across the region.  Sales were even made on the stand!

Our 7th of our 8 Magnetic Separator Myths examined the impossibility of achieving 100% metal separation.

To finish off January, we announced record sales in 2016 despite the backdrop of Brexit and political uncertainty.

February

We started the month with our 8th Magnetic Separator myth, asking if it was possible to block a magnetic field.

Bunting also joined the British Plastics Federation, reflecting our longtime involvement in the sector providing metal separation solutions.

Bunting at Exposolidos 2017

Our exhibition focus in the month was Exposolidos in Spain with our local representative SMED Tecnica.

In February, we also asked the question of whether our Environmental future is simple down to design?  This was written in response to the growing awareness of the environmental impact of waste that would gradually intensify through the year.

We finished off the month with the launch of the Teardrop Tube Magnet, ideal for use in fine powders where bridging might be an issue.

March

The strength of a Magnetic Separator is often expressed in ‘gauss’.  However, the vast majority of people are unable to measure gauss and so we showed a simple practical way to check the magnetic power using a simple spring balance.

Our 9th Magnetic Separator myth highlighted the dangers of strong Magnets and our 10th myth looked at ways to easily and safely clean captured metal off  Magnetic Separators.

We also investigated a US FDA report stating the ‘Ingesting Metal Fragments Can Cause Injury‘.

In March, we exhibited at the Southern Manufacturing and Electronics show in Farnborough UK.

April

Metal is commonly found in spices and we examined a typical plant and identified the best locations for Magnetic Separators and Metal Detectors.

We also reported that we sold a record number of Plate Magnets in 2016 for export to Indonesia and 28 In-Line Magnets to a German baby food producer.

New Bunting Sales EmployeesWith the continued growth of the business, we were thrilled to announce the appointment of two new sales engineers, Tom Higginbottom and Gordon Kerr.

In April, UK supermarket Morrisons was hit by a metal-in-food scare and we looked at how this could have happened and ways in which such a problem could have been prevented.

May

Our Food Safety theme continued in May when, during a metal separation survey, we found large amounts of metal safely captured when processing rice.  Our Perfect Plant review assessed the best methods and equipment location to ensure that metal is removed from Processed Vegetables.

Exports continued to proved successful with the shipment of a HFS Drawer Magnet to a Plastics recycling company in France.

Our technical review in May reviewed the effect of high temperatures on Rare Earth Magnetic Separators.

June

There was a political flavour to news in June after the UK’s general election and we investigated what the leading parties were promising with regards to the environment.  At the same time, Bunting and Master Magnets were jointly exhibiting at Waste 17, a major UK recycling show in Manchester.

The week after, Bunting supported local representative BMS France at the FIP Solution Plastique exhibition in Lyon, France.

To mark the UK’s Food Safety Week, we reviewed recent cases of ‘metal’-in-food’ and the potential implications for the manufacturer, sales outlet, and customer.

July

Denis_Elkins_Bunting_Magnetics_Europe-2176In July, we were thrilled to announce the successful transition to ISO9001 2015 Quality and the ISO14001 2015 Environmental Standards.

In the media there was increasing attention on the issue of plastic waste in the environment and we commented on the necessity of a global strategy for Plastic Waste.

August

The environmental theme continued in August asking if the UK could realistically increase their metal packaging recycling rate by 10% by 2020.

September

As a prelude to RWM17, the UK’s largest waste and recycling show, we looked at 3 UK Waste and Recycling Facts such as asking how much waste do we actually generate?

Bunting Master Magnets at RWM17

After exhibiting at RWM, there were many questions being asked by exhibitors and visitors about the future of the event despite the importance of recycling and the global waste problem.

October

Bunting Magnetics Europe at Interplas 2017

The UK’s leading plastics show, Interplas, is held every 3 years and, as in previous years, it was very well supported by both exhibitors and visitors.  The environmental issues associated with plastic waste was gathering momentum.

Removing metal from fine powders can be extremely difficult and we produced a technical report looking at the best techniques and ideal equipment.

Tom Higginbottom attended the successful Bulk Solids & Powders show SyMas in Poland with the local Bunting representative TEKPRO.

November

The Manufacturing and Engineering industries have been concerned about the lack of young engineers and hopefully initiatives such as Tomorrow’s Engineers Week will help address this issue.

We were also excited to report two consecutive record sales months in September and October.  2017 was proving to be as successful as 2016.

Our latest Perfect Plant review focused on the brewing of beer and ensuring that all metal is removed to protect delicate processing equipment and the taste of the beer.

December

Pantomine BlogThe BBC TV series Blue Planet had highlighted the global problem of plastic waste in our oceans.  However, as the pressure increased on the plastics sector, we asked whether Plastic was the Pantomime Villain of the recycling world?

We hope you have enjoyed reading our news and blogs in 2017.  If there are any topics that you would like reviewed, then please get in touch and send an email to Paul our press officer (press@buntingeurope.com).

For further information on Magnetic Separators or Metal Detectors please contact the Bunting team on:

Getting Metal Out of Beer

Ideal Locations for Magnetic Separators and Metal Detectors in a Brewery

Thankfully, it is very unlikely that you will ever find a piece of metal in your glass of beer.  However, when tramp metal in the form of screws and nails is accidentally introduced during the brewing process, it damages processing equipment and can even affect the taste of the beer.  In this article we look at the best methods of ensuring that the brewing process is unaffected by tramp metal.

Bunting_Magnetics_Europe_Brewery_Plant

As with any food process, there are many locations where metal can be inadvertently introduced.  With raw materials being collected from the fields and then transported to the brewery in large trucks, contamination by metal and other materials is unavoidable.

Here we look at a typical brewery and identify where Magnetic Separators and Metal Detectors could be located to remove any metal contamination.

Location 1 – Malt In-feed Line

When the malt is delivered by truck or rail, it is commonly pneumatically transported into storage silos.  A Pneumatic In-Line Magnet and/or Metal Detector would ensure that any tramp metal in the raw material feed is removed prior to storage.

Bunting Magnetics In Line Magnet-2

A Pneumatic In-Line Magnet is designed to easily fit into a pipeline without causing any obstruction.  It has a magnetically strong Plate Magnet mounted on one side which attracts and holds any ferrous metal.  This is then manually removed on a regular frequency.

The Metal Detector identifies and then ejects any remaining metal contamination, both ferrous and non-ferrous.  As most metal contamination at this stage is ferrous, installing the Metal Detector after the In-Line Magnet reduces the amount of metal detection rejects and thus reduces the loss of product.

Location 2 – Prior to Milling

cartridge_magnetsGrate Magnets are commonly positioned in or above the in-feed hopper to the mill, especially if there has been no previous metal separation or detection.  A Grate Magnet is a series of Tube Magnets designed in a grid to fit inside a hopper.  For maximum protection of the mill, the Grate Magnet uses a set of high magnetic strength Rare Earth Neodymium Tube Magnets.  Such protection ensures that no tramp metal enters the mill where it can cause serious and expensive damage.

Location 3 – Hot Water Feed to Mash Tun

Bunting Magnetic Liquid TrapWater is a common source of metal contamination in food processing plants and is also the one in-feed material that is often overlooked.  The nature of water means that rust is common and a simple Magnetic Liquid Trap is used to attract and capture any rogue ferrous metal, even in a very fine form.  A Magnetic Liquid Trap is designed to be easily introduced into a pipeline, with flanges or any other connector.  Inside the body, high strength Rare Earth Neodymium Tube Magnets project down into the material flow, attracting and capturing any ferrous or weakly magnetic materials.  The Tube Magnets are removed from the process and manually cleaned.

Location 4 – Between Mash Tun, Lauter Tun and Brew Kettle

Magnetic Liquid Traps could also be located between the Mash Tun, Lauter Tun and Brew Kettle, especially is there has been limited protection earlier in the process.

Location 5 – Hops In-feed Line

Protection is important whenever raw materials are introduced into the process and Grate Magnets and a Quicktron Metal Detector will ensure that hops entering the brew kettle are metal-free.  This design of Metal Detector is for free-fall material.  As the material enters the metal detector, any metal is detected and then automatically rejected.  The Grate Magnet reduces the amount of material lost during the rejection process by removing any ferrous metal.

Location 6 – Between Brew Kettle and Whirlpool/Settling Tank

After the brew kettle , a Magnetic Liquid Trap, with special Neodymium magnets designed to withstand high temperatures, will provide final protection prior to settling.

Location 7 – Yeast In-feed Line

As on the hops in-feed line, a combination of a Grate Magnet and Quicktron Metal Detector will ensure that any metal does not enter the process.

Location 8 – Between Conditioning Tank and Filter

To protect the filter, a Magnetic Liquid Trap is often installed after the conditioning tank.

Location 9 – Prior to Bottling

p-TRON-GM-V2As in many food processing plants, it is good practice to install a Metal Detector (in this case a P-Tron) at the final stage of the process.  This provides a final stage of protection to ensure that any metal introduced into the process from damaged processing equipment such as the filter or in the pipes is detected and removed.

This is a typical example of a Brewing Operation.  However, each plant is unique and often a site visit is required to assess and recommend the best ways to ensure a metal-free end product.

For further information on removing Metal during the brewing process using Magnetic Separators and Metal Detectors, please contact the Bunting technical sales team on:

Other Food Plant Reviews include:

Bunting_Magnetics_Europe_Brewery_Plant

 

 

 

Review of the Bulk Solids and Powders Industry in Poland

Tom Higginbottom Reports Following Attending the SyMas Exhibition

Last week, our Sales Engineer Tom Higginbottom spent 2-days at the SyMas Bulk Solids and Powders exhibition in Krakow, Poland with Bunting’s local representative, TEKPRO.  Whilst at the show, he gained an insight into the present state of the market and potential opportunities for UK exporters.Bunting_at_SyMas17-17

Tom gives us his insight in the show, local feelings about BREXIT, and the market in general

“SyMas was a really good show with a busy footfall.  There was a lot of equipment on show, from manufacturers based all over the world.

From the type of enquiries and from talking to clients and our distributor, it is clear that the bulk solids and powders sector is growing.  Despite being a member of the EU, Poland remains an emerging nation and wages are still lower than in more developed European countries like the UK, Germany and France, but that gap is closing.  Their skill base is very high and consistently improving.

There is a lot of Western European investment and many of the manufacturing facilities are state-of-the-art.  This matched with the lower wage cost and workforce skills make the Poles very competitive in both European and global markets.

It was interesting speaking with the Poles about the UK leaving the European Union.  Generally, people thought that being a part of the EU makes it possible to compete with larger economies such as China and the USA.  Brexit has introduced an unknown factor and there was a feeling that, without the UK, the EU would have less negotiating power on the world stage.SyMas Tube Magnets 2

I think that the growth of our local representative TEKPRO highlights the expanding market and potential opportunities in Poland.  Since they were founded 10 years ago, they have expanded their workforce from 4 to 84 people.  It is an exciting time and we are working closely with them to maximise our sales potential in Poland.

At the show we received enquiries for both Magnetic Separator and Metal Detectors, including 3 specific projects where clients require Pneumatic Self Clean Drawer Filter Magnets and Drum Magnets.

Attending the SyMas show was really worthwhile and allowed me to gain an insight into the market which simply is not possible without being at the exhibition.

krakow

And Krakow was a beautiful city.  I have never been before and found the people wonderfully friendly and the historical buildings beautiful.”

For further information on removing metal contamination from bulk goods, powders and granules with Magnetic Separators and Metal Detectors please contact us on:

Other relevant Bulk Goods, Powders and Granules Articles

 

Developing Business in Poland at SyMas 2017

Bunting Support TEKPRO at International Trade Fair for Powder & Bulk Solids Technologies in Krakow, Poland

As part of their export business development strategy, Tom Higginbottom from Bunting will be supporting their Polish distributor TEKPRO at SyMas, the powder and bulk solids trade fair in Krakow, Poland (18-19 October 2017).

SyMas is an international exhibition focused on the processing, transport and storage of bulk goods, powders and granules.  TEKPRO are on stand A68.Bunting_at_SyMas17-2

Company TEKPRO Sp. z.o.o. was founded in March 2007 by Danish company TEKEMAS A/S  and the Swiss Dietrich Engineering Consultants sa .  They specialise in providing individual equipment and complete plants to handle and process bulk materials to the Polish market.

“Attending the exhibition and supporting the TEKPRO team is very important,” explained Bunting’s Sales Engineer Tom Higginbottom.  “Being at SyMas allows us to gain an understanding of the market, meeting existing and potential customers, and discussing the industry in general.”

Bunting_at_SyMas17-1TEKPRO will be displaying Bunting FF Drawer Filters and Grate Magnets on the stand.  Tom and the TEKPRO sales team will be giving advice to visitors about eradicating the problem of metal contamination using both Magnetic Separators and Metal Detectors.

“Over the next 2-days it will be great to have an opportunity to get to know the TEKPRO team.  We will also take the opportunity to provide some additional training.  We are really looking forward to the show, and spending time in a very beautiful city,” said Tom.

For further information on removing metal contamination from bulk goods, powders and granules with Magnetic Separators and Metal Detectors please visit the TEKPRO stand at SyMas or contact us on:

Other relevant Bulk Goods, Powders and Granules Articles

Cases of Metal Found In Food

A Food Safety Nightmare

To mark the start of the UK’s Food Safety Week (19th – 23rd June 2017), we are looking at recent cases where there has been an issue with food safety with specific reference to metal contamination.

Metal_Physical_Hazard

Metal contamination is commonly found in foods as they are being processed.  Metal can be introduced at a number of stages including:

  • Originating in the raw food product prior to arrival at the processing plant;
  • During transportation of the foodstuffs to the processing plant;
  • In the process from process machinery wear or failure;
  • Accidentally by workers or during maintenance;

In the vast majortity of food processing plants, there will be a series of Magnetic Separators and Metal Detector to remove and identify any metal contamination prior to the finished food product leaving the factory.

However, if the Magnetic Separator or Metal Detector is not operating to the optimum efficiency, or if there are no systems to remove metal installed, then metal end up in the food product being purchased by the consumer.

Recent Metal Found In Food Cases

These are some recent cases where metal has been found in food.

  1. In May 2017, William Santus & Co announced that Uncle Joe’s Liquorice & Aniseed Extra Strong Mints (35g tins) were recalled because there were fears that the sweets may contain small pieces of metal;
  2. UK supermarket Tesco faced a ‘metal-in-food’ safety warning in March 2017 when there were fears that the vegetarian product, Quorn Meat Free Mince (300g pack), was contaminated with small bits of metal;
  3. Lotus Bakeries UK Ltd recalled Lotus Biscoff Crunchy Biscuit Spread because the product may contain small pieces of metal.  This affected most of the supermarkets in the UK in March 2017;
  4. Metal Found In Morrisons Green BeansThe food company OK Food Inc (Oklahoma, USA) recalled more than 466 tons of breaded chicken because of possible metal in the food in March 2017;
  5. In the USA, Blue Buffalo dog food had to be recalled in March 2017 after a Lakeland woman reported that she had found metal.
  6. UK supermarket Morrisons was hit by a food safety scare in April 2017, when metal wire was found in green beans;

In all cases, the cost of recalling the product was significant, but for many it was not as high as the damage to the company’s reputation.

Other Food Safety reports relating to Metal-in-Food include:

For more information on preventing Metal Contamination Food Safety Scares, or to arrange a free onsite survey and audit of a particular plant or process, please contact the Bunting team on:

Phone:  +44 (0) 1442 875081

Email:  sales@buntingeurope.com

Via the website